Letting the Cat Out of the Mag

November 18, 2008 at 8:03 PMJeremy

I noticed that the flashlight in my truck had gone out, but when I tried to remove the cap to replace the batteries, it was stuck.

Not just a little stuck, either. 

I started with some forceful twisting. 

When that didn't work, I broke out my set of not-so-trusty Craftsman Strap Wrenches ("not-so-trusty" because I've yet to find a situation where they actually worked). 

When that didn't work, I got the pipe wrench after it.

When that didn't work, I put it in the vise and used the pipe wrench on it.

When that didn't work, I put it in the vise, put the pipe wrench on the end cap, and hit the pipe wrench with a mallet.

When that didn't work, I cussed, banged the flashlight against the toolbox, and tried it all again.

Since I had had to toss a smaller Maglite with the same problem, I figured somebody on the Internets would know if this was a common occurence.  I suspected that the batteries had leaked and caused the cap to get stuck.

Upon looking it up, I discovered the Maglite FAQ page. Yeah, it's a known issue, and yes, probably a leaky battery, but no, it's not covered under warranty.  However, if you have Duracell, Ray-O-vac, or Eveready batteries inside, they'll replace it at no charge.  Well, that's a big "if" considering if you can't get the cap off, it's somewhat difficult to check what brand of battery is inside. 

I had to know.  Finally, as a last ditch effort, I got the pipe wrench and the channel locks, summoned my inner Hulk, and twisted the dang thing open.  After some banging, pliering (is that a word?), and prying, I got one of the leaky batteries out: Energizer.

So, the lesson here: in the war between Energizer and Duracell, it's probably a good idea to at least go with the copper top for Maglites.  Oh, and if anybody is looking for a good stocking stuffer for me, a 2D Maglite fits perfectly in the door of my truck.  Just a thought.

 

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Comments (2) -

What seemed to be the root cause of the problem?  Was there any corrosion from a leaky battery or what?  I've got a 3D Maglight and it seems to have no problem.  I did check to see that I have Duracell in mine so that's good.

Oops.  Yeah, should've mentioned that in the post rather than just linking to the FAQ page.  Yes, the batteries can leak and make it insanely difficult to remove the battery cap.  I've updated my post and I'll add a picture of the one battery I got out.

My AAA Mags now have Ray-O-Vacs and my 2AA has Duracell, but the 3D I have in the garage has a mixture of Energizer and Panasonic (I know, I know, mixing battery brands is like crossing proton streams...)

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